What Causes a Popping or Puff Noise from Your Car Headliner
A popping or puff noise from the car headliner is typically an interior trim issue caused by material movement, loose fasteners, or thermal expansion rather than an engine or drivetrain fault.
Potential Causes
Fasteners holding the headliner may loosen over time, allowing the panel or trim to move and make popping noises when the vehicle flexes or experiences temperature changes.
Temperature changes can cause expansion/contraction of headliner materials or nearby metal parts, producing intermittent puff or pop sounds.
As the headliner foam backing ages or adhesive weakens due to heat/humidity, the fabric can detach slightly and make noise when disturbed.
Diagnostic Steps
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Visual Inspection of Headliner & Trim
Check for visible sagging, loose clips, or areas where the headliner fabric is detaching.
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Check Around Sunroof and Roof Edges
Inspect around sunroof seals and roof edges for loose fasteners or contact points that could make noise.
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Test Under Temperature Variation
Note if noise increases in cold or heat, suggesting material expansion/contraction.
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Secure Loose Components
Tighten or replace broken clips and fasteners.
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