P023C: Charge Air Cooler Coolant Pump Control Circuit High
Check Engine Light illuminated; potential reduced performance and higher intake air temperatures under load due to insufficient intercooler cooling
Overview
OBD-II P023C indicates a high voltage condition in the charge air cooler (intercooler) coolant pump control circuit, common in turbocharged or supercharged vehicles, typically involving electrical faults, wiring issues, or pump failure
Common Symptoms
- Malfunction Indicator Lamp (MIL) or Check Engine Light illuminated
- Reduced engine performance or sluggish acceleration
- Abnormal or higher than normal intake air temperatures
- Poor fuel efficiency
Most Common Causes
Pump internal short or failure often triggers high circuit readings
Damaged harness, pinched or melted insulation causing abnormal high voltage
Relay failure can cause circuit voltage anomalies
Control module output fault is possible but rare
Diagnostic Steps
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Verify the P023C code and check for related codes using a professional-grade OBD-II scannerExpected: Confirmed P023C fault; additional related codes absent or presentInterpretation: Ensures correct code identification and may reveal circuit-related faults
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Inspect charge air cooler coolant pump and wiring harness for physical damage, corrosion, and connection integrityExpected: Detection of damaged wires, corrosion, loose pins, or broken connectorsInterpretation: Visual electrical faults often underlie high voltage readings
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Measure circuit voltage and resistance with a multimeter at the pump and control connectorExpected: Values within manufacturer specifications (no high readings)Interpretation: High readings indicate short-to-voltage or component faults
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Test or swap the coolant pump relay (if present) with a known good relayExpected: Normal circuit behavior post-swapInterpretation: Isolates relay as potential cause
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Direct power test the pump with an external 12V source (if safe to do so)Expected: Pump runs and transfers coolantInterpretation: Confirms mechanical and electrical pump operation
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Check and test PCM/ECM control outputs if all components test correctExpected: Normal module outputsInterpretation: Module faults are rare and considered last
Repair Solutions
Typical repair when pump fails or internal short detected
Addressing shorts, chafing, and corrosion often resolves high circuit conditions
Simple component swap in many systems
Only after confirming module failures; generally rare
Common Misdiagnoses
Avoid these common diagnostic mistakes:
- Boost pressure sensor faults misinterpreted as P023C
- Fault codes due to unrelated intake air temperature sensor faults
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