P0231: Fuel Pump Secondary Circuit Low Voltage
Can cause hard start, stalling, loss of power and no‑start conditions due to inadequate fuel delivery
Overview
P0231 indicates a low voltage condition in the fuel pump secondary circuit (feedback circuit) monitored by the PCM, often involving fuel pump relay, wiring, connectors, fuse or pump issues
Common Symptoms
- Check engine light illuminated
- Difficulty starting or no start
- Engine stalling or rough idle
- Loss of power or poor acceleration
Most Common Causes
Relay contacts failing can reduce voltage to fuel pump and trigger code
Opens, shorts to ground, high resistance drops voltage to pump
Fuse failure or high resistance can cause low circuit voltage
Pump drawing excessive current or internal open causes low voltage feedback
Bad ground adds resistance, dropping voltage seen by PCM
Rare but possible if control module monitoring/regulation circuit fails
Diagnostic Steps
-
Scan and confirm P0231 with an OBD‑II scanner; note any related codesExpected: P0231 appears, possibly alongside other fuel system codesInterpretation: Confirms code presence and helps contextualize with related faults
-
Inspect fuel pump fuse and relay; test continuity and swap with known good relayExpected: Blown fuse or faulty relay identifiedInterpretation: Blown fuse or failed relay likely cause if circuit cannot energize pump properly
-
Perform visual inspection of wiring/connectors from relay to fuel pump for damageExpected: Frayed, corroded, or loose connectionsInterpretation: Wiring/connection issues likely contributing to low voltage
-
Measure voltage at fuel pump connector with relay energizedExpected: Voltage at pump should approach battery voltageInterpretation: Low voltage indicates wiring/relay/pump fault; correct circuit issues
-
Check fuel pump ground integrityExpected: Low resistance to chassis groundInterpretation: Poor ground increases circuit resistance and can trigger P0231
-
Test fuel pump internal resistance and operationExpected: Pump resistance matches OEM spec; pump runs with correct pressureInterpretation: Faulty pump may cause low voltage if internal circuit is compromised
-
If all external circuit tests are good, verify PCM output driver functionExpected: PCM driver provides correct control signal voltageInterpretation: Abnormal readings suggest PCM fault
Repair Solutions
Economical fix if relay is the cause
Cost varies with harness complexity and access
Simple fix if fuse failed
Necessary if pump internal fault is confirmed
Improves circuit return path
Only if external circuit verified and module driver is faulty
Common Misdiagnoses
Avoid these common diagnostic mistakes:
- Assuming a bad fuel pump without verifying circuit integrity first
- Replacing ECM prematurely without testing wiring, relay, fuse, and connectors
User Comments (0)
Share your experience or ask a question about this code.
Please login to post a comment.
Be the first to share your experience with P0231!